Pre-operation preparation and routine maintenance of rubber kneaders

Rubber kneaders need to be prepared before they are purchased for operation, and routine maintenance is also essential, so do you know exactly how to prepare for the operation and routine maintenance?

Here is the table of contents：

• How to prepare the rubber kneader before an operation?

• How to maintain the rubber kneader?

How to prepare the rubber kneader before an operation?

1. After installation of the rubber kneader first clean, decontaminate, and wipe anti-rust grease. Check the lubrication points and inject lubricant.

2. Check the degree of v-belt-tightening before driving, and move the motor to the proper position by adjusting the bolts.

3. Check whether the fasteners are loose, whether the stream pipeline is leaking, whether the circuit and electrical equipment are safe, and whether the internal mixer is stable. Electric heating type rubber kneader must have a grounding device.

4. Clean the kneading room before the test machine. Make 10 to 15 minutes of air rotation, to confirm the normal operation of the machine before feeding production. Usually, the new machine gear (including reducer) when the initial use of noise is greater, to go in unison for a period naturally reduced.

5. The use of steam to rubber kneading machine heating, steam into the pipeline should be equipped with a safety valve and pressure gauge, steam pressure shall not exceed the pressure requirements of the label indicates the use of mixing cylinder.

6. Mixing paddle kneading should reduce the use of reverse rotation.

How to maintain the rubber kneader?

Rubber kneader is usually welded and fixed on a base, directly put the equipment on the ground can be, the user does not need to install, very convenient. The main maintenance and maintenance measures are as follows.

1. Each lubrication part should be frequently injected into the lubricant, each shift plus oil not less than two, pressed into the oil lubrication every twenty days pressed into the butter once, the oil pool is lubricated once every three months to replace.

2. Wallplate shaft seal, should be used according to the rubber kneader wear and tear, appropriate adjustment, or replacement of seals.

3. often check the rubber kneader steam piping and the combination of each place, do not allow leakage.

4. Six months of machine operation should be overhauled, check the vulnerable parts and make appropriate repairs or replacements.

5. Rubber kneader lubrication parts should be frequently oiled.

6. The sealing part of the wall plate should not have the phenomenon of raw material leakage.

7. Rubber kneader within the internal mixer promptly to check, stable.

8. Rubber kneader belt tightness appropriate, regular inspection and adjustment or replacement.

9. Steam pipeline does not allow leakage, the machine should be closed when the valve is out of use, and to ensure the reliability of the safety valve pressure gauge.

10. Rubber kneader studio should minimize the use of reverse rotation.

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